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Smart manufacturing

The product portfolio is configured around the two main lines of "accurate entry of engineering data into the manufacturing system" and "closed loop of on-site quality data"; typical implementation includes3D graphics, BOMandProcess dismantlingFull link traceability.

Scene 1: 3D drawings, BOM and process disassembly

Before design changes enter machining and assembly, the3D models and 2D drawings(IncludingSTEP/ assembly / welding drawing) to verify version and feature consistency;Material tableandBOM(designEBOMand manufacturingMBOM) alignment to reduce disputes about wrong numbers and substitute materials; then outputProcess dismantlingResults - processes, work steps, tooling and critical control points - andMESWork order fields and process route libraries are aligned. The above links are composed ofLarge drawing modelIntegrated with the verification workbench, the key fields have primitive lineage.

Case elements (desensitized statements)

  • Pump valve housing:CADAssembly + multiple pagesPDFSimultaneous analysis of drawings, BOM rows andERPMaterial master data is compared, and abnormal rows enter the process countersign queue.
  • Sheet metal welding parts: The process disassembly draft (process sequence, groove and flaw detection requirements) is extracted from the expansion diagram and weld mark, and is issued by the craftsman after confirmation in the structured interface.
  • Non-standard production line transformation: history2D/3DMixed files are stored in the warehouse, and the "drawing number-BOM row-process card" traceability chain is collected by project to support auditing and review.
Engineering data link: 3D and BOM, process disassembly to MES From left to right: 3D assembly and drawing files, BOM expansion and alignment, process disassembly and processes, entering MES through large model drawings and random inspection. Engineering data main chain (illustration) 3D Assembly/Drawings STEP · Engineering Drawing feature BOM expand EBOM↔MBOM Alignment Process dismantling Process·Working step·Tooling MES Work Order/Route structured fields Review and implementation: PLM check-in → large drawing model → manual inspection → issue MES Parallel to the main chain: versions, comments and key sizes enter the same audit record

Expected ROI dimensions: Process preparation hours, number of reworks, scrap costs caused by BOM mismatch and version confusion.

Scenario 2: Agent-driven production scheduling assistance

havingOPC UAIn the production line of equipment data, the intelligent agent reads the beat, in-process queue and abnormal signals, and generates auditable scheduling suggestions; after manual confirmation, it is sent to the control system.

Related products: OPC agent+ Customized rules engine.

Scenario 3: Visual quality inspection and defect detection

Deploy end-side reasoning for key workstations, and send defect pictures and determination causes back to the quality database; andmachine visionThe product line standard delivery package is consistent.

Deployment architecture (summary)

The workshop layer adopts redundant network segmentation; the training cluster is located in the factory data center; only the desensitized features and model version numbers are synchronized to the cloud image (if the customer allows).

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