Industrial vision inspection
Built on industrial vision series models and X-ray models on crusbro agent-OS: acquisition, judgement, gray-zone review, alerts and QMS/MES writeback per station. Product: Industrial Vision Agent; this page covers solution delivery.
Typical scenarios
Scenario 1: Surface defects on assembly stations
Multi-camera + timed lighting; edge inference for scratches, dents and contamination; low confidence to review station; images and rationale written to QMS by inspection lot ID.
Scenario 2: Critical inline measurement
Calibration blocks on schedule; out-of-tolerance alerts with sort or line-stop suggestions (HITL required); measurement series bound to work order with recipe revision replay.
Scenario 3: X-ray reading and dual-sign
Model assists localization and suspects; gray-zone and high-risk conclusions require dual human sign-off; QC gate cannot be bypassed; evidence includes model version and signers.
- Electronics: solder joints, polarity, conformal coat
- Automotive: stamping dents, hole position, weld appearance
- Medical devices: seal integrity, label OCR, foreign objects
Industry know-how: three station types
| Type | Field notes | Typical gates |
|---|---|---|
| Surface AOI | Lighting consistency often beats model choice; over-reject from glare | Bad-image block; low confidence to review station |
| Inline measurement | Calibration schedule, drift and fixture wear in recipe revision | Out-of-tolerance alert; line-stop suggestion needs HITL |
| X-ray | QC gate for exposure/blur excluded from model metrics; dual-sign mandatory | Assist only—not a substitute for certified readers |
Main chain: trigger → preprocess → infer → threshold → (gray) review/dual-sign → sort → QMS/MES → sample feedback. Shadow period: report only, no production release until aligned.
Acceptance and phases
| Metric | How measured | Owner |
|---|---|---|
| Miss / over-reject | Fixed gold set + shadow vs human | Quality |
| Gray turnaround | HITL queue to closure | Shop floor |
| Evidence kit | Lot exports image+version+verdict | IT |
| Phase | Deliverable |
|---|---|
| Discovery | Station list, defect handbook, takt and interfaces |
| Pilot | Single-station shadow + gold-set gate eval |
| Scale | Multi-station revision, disputed-sample feedback loop |
Fit: clear takt, QMS/MES integration, high miss cost. Not fit: no calibration/gold set, zero-shot production release. Combines with smart manufacturing or single-station pilot.